Laboratory sample

How to automate sample tracking in the laboratory?

Publication date:

02/09/2022

In 2019, two Swiss Biotech & Pharmaceutical companies contacted us in order to optimize and automatized their sample tracking. Due to strict regulations in place in those industry, they haven't started digitalization like in other filed and where in need for a change.

In 2019, two Swiss pharmaceutical and biotech companies contacted us to optimize and automate their sample tracking. Due to strict regulations in these industries, they hadn't started digitizing like other sectors and needed a change.

The Solid team rose to the challenge!

Background

In laboratories, it is very important to be able to know where a sample is, and to have a history of its movements to ensure that storage complies with regulations and processes.

Consequently, the movement of a sample through a plant (from production to quality control) involves a high level of manual tasks and manual entries in paper registers.

Manual tasks

Laboratory technicians had to :

- locate the sample (no actual inventory was available)
- Move it from one place to another and check that the temperature of the sample matched that of the refrigerator.
- Enter information in a paper register
- Contact other departments to inform them that the sample is ready.
- Enter information into LIMS system
- Etc...

And it didn't stop there: the unpleasant work wasn't limited to the lab technician, but affected the whole company:

- The sample manager had to compile this information to get an overview of sample statuses, and check that samples hadn't been sitting in the fridge too long.
- The archivist had to file the paper log in the archives for quick retrieval during audits.
- And so on...

All these steps were time-consuming, but also had their limitations: no real-time vision, limited access to information, wasted time, limited control, possibility of human error, limited access to historical data, and an unrewarding task for the operator.

In short, they were looking for a solution to automate sample tracking. A solution that would :

- Track the movements of technicians in the laboratories and carry out various controls
- Share actual information
- Communicate with other systems (MES, LIMS)
- Comply with GMP regulations

The solution

The solution we developed for our customer consists of 3 elements.

- Tracking and identification technology:

Due to the size of the samples, their number and the process of moving them, we chose to equip the samples with RFID chips. RFID is a wireless system made up of two components: tags and readers. The reader is a device equipped with one or more antennae which emit radio waves and receive signals back from the RFID tag. We replace their basic tags with RFID tags (of the same size) that enable them to be read automatically. RFID offers a number of advantages, such as the ability to scan without seeing the tags, and fast multiple readings (81 samples in 20 seconds).

- A mobile solution for operational action:

We have equipped the departments with an Android PDA application. Users use it to carry out their daily actions (transfer, destruction, aliquoting ....). The application performs the various checks required, such as the correct location of the source, the correct temperature of the refrigerator, etc., and sends all the information to a database (who, when, what, from where to where...).

- A back-office solution:

All information from the field is displayed and accessible to everyone at any time. The back-office replaces logbooks and adds new functionalities (alerts, monitoring and reporting). If a user needs information on a sample, they can get it in seconds. Logbooks no longer need to be archived.

Solution benefits

The implementation of our solution allows :

- Real-time visibility for all
- Automated processes with fewer errors
- Better control of movements and process rules
- Faster action, increased productivity
- Reporting and activity monitoring
- Facilitating the user experience

As mentioned above, SolSample has been designed and developed for the needs of the biotech, pharmaceutical and food industries. It meets the safety, regulatory and process requirements of these industries. This solution is the result of 25 years' experience in identification, and was born of a joint effort between a partnership and Solid.
The smallest details, problems and inefficiencies were carefully analyzed and resolved during numerous exchanges with the partner. The solution is simple and effective, and was developed with the aim of being customizable for each industry while respecting their standards.

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